15. The drivers side sill
panels were the first job in the new garage. Whilst stripping the old
sill panels down an old nest was found. At some time the car was home
to possibly field mice?
16. In this photo all of
the drivers side sill panels have been cut away including most of the
inner, inner step sill. A repair panel was also made for the foot
well.
17. The rear section of the
step sill was repaired, and treated with rust inhibitor.
The step sill repair panel and adjoining
original panel, were then cut at an angle before butt welding together.
Note: The passenger side step sill was repaired in the same way.
18. After
cleaning up the butt weld, a reinforcing patch was added using some of
the spare heavy gauge steel cut from the repair panel. Some of this
metal was also used to repair the inner sill closing panel on the left
of this pic.
19. New step sill, castle
section and jacking point reinforcement panels fitted and zinc primed.
Hammerite paint followed.
20. Fitting the inner
membrane sill. Note: the twin clamp arrangement was used as an arm
rest whilst plug welding.
21.
Inner sill and outer sill cleaned ready for painting.
22. Parts now
zinc primed, Hammerite paint to follow. The outer sill is hole punched
ready for plug welding.
23.
Before welding the outer sill in place, again the door and front wing
were temporarily re-fitted. The old side trim also aids alignment. Since
the door skin and rear lower wing panels will be replaced, the
opportunity was also taken to drill and fix metal ties to help fix the
door gaps.
24. Welding
the outer sill panel. The extra clamp was added to the welding clamp to
improve the earth connection.
The parts resting on top of the outer sill
are repair panels made for the bottom of the "A" post.