1. Once the decision was
made to go down the route of a full strip down and re-build, the first
body work project selected was the replacement of the front inner
wings. The intention was always to keep the cost as low as possible.
With the car so far from being completed, I opted for S/H inner wing
panels.
2. Mech-Spec (based in
Worksop at the time) let me cut the parts pictured above from a scrap
shell of the same period. It was a full afternoon's work with the
angle grinder and a good indication of the amount of work to follow. I
made the grinder cuts just wide of the spot welded seams to allow for
cleaning up later.
3. The next job was to
drill out all the spot welds on both the old wings and replacement
ones in preparation for fitting. The drill bit used was a proprietary
spot weld removing tool. One of these useful tools came free with an
issue of Practical Classics mag.
4. Trial
fitting using self tappers and clamps. These replacement parts would
need some work to bring them to as new condition but one big plus was
that they fitted unbelievably well, even the indents left by many of the
old spot welds seemed to line up!
5. These panels are the
first of many to get the paint remover treatment.
6. One of a number of small
repairs using 20g mild steel sheet and a Mig Welder.
7.
Local repairs to the front of the chassis and a new oil cooler mounting
panel drilled, punched & painted ready for plug welding.
8. Zinc primer
and smooth hammerite applied to parts that will be covered by the new
panels.
9.
Oil cooler tray plug welded in place. Note: for originality I marked
some of the plug welds for no grinding. This row was probably plug
welded on the original build due to limited access for the spot welding
arms.
10. Another
local repair to the replacement panels. Welding clamps from Frost. These
clamps set the correct gap for seam welding. The black liquid running
down the chassis is rust inhibitor applied to both sides of the welded
seams.
11.
The replacement front inner panels being prepared for etch primer.
12. Outer
wings trial fitted. These outer wings were found to be in excellent
condition having been replaced shortly before taking the car off the
road in 1985.
13. Etch
primer applied to the rebuilt front section. The project then went on
hold for approximately three years, this was for a number of reasons
including a house move & working overseas. When the whole shell was
ready for painting I removed this etch primer in case it had absorbed
any moisture.
14. For its
move to a new home the car was temporarily put back together, most of
the spare parts were loaded into the cockpit and boot. Top tip; when
towing a car with wire wheels, best not to go in reverse (as above), the
wheel nuts can come loose